Connected Worker Hardware
Sensor solutions for real-time production tracking and OEE enhancement
Maximizing Operational Efficiency
01
Continuous OEE Calculation
Incorporates comprehensive metrics such as machine cycles, speed, expected and actual output, accounting for factors like unsold time, planned maintenance, blocked mold cavities, and downtime, ensuring a thorough OEE assessment.
02
Effortless Production Data Distribution
Seamlessly delivers production data to the factory floor or remote locations without requiring operator interaction, streamlining information dissemination and promoting real-time decision-making.
03
Precision Loss Identification
Pinpoints and identifies areas of losses by leveraging multiple output sensors, offering precise insights into the factors contributing to efficiency gaps.
04
Data-Driven Instrumentation
Provides data that not only supports but actively facilitates the instrumentation and retrofitting of existing machines, ensuring a data-driven approach to equipment optimization.
05
Holistic Production Insight
Aggregates production data across lines and plants, presenting a holistic view of OEE for a specific line, an entire plant, or the organization, enabling strategic decision-making based on comprehensive insights.
06
Comprehensive Data Compilation
Compiles data efficiently by pulling information from individual sensors or various controllers, PLCs, or PCs on the production floor, offering a centralized and accessible data repository for analysis and reporting.
Connected Worker Hardware Specifications
Type of Control
PLC
Number of Production Lines per PLC
Up to 50
Number of Sensors per PLC
500
Sample Rate
500 Hz
Sensor Interface
I/O Link
Basic I/O Link sensors (Require a PLC):
Line sensors and counters
Temperature
Pressure
Flow
Sensors with Separate Controllers
Line sensors and counters
Current
Torque
Position, LVDTs
Environmental (air quality, gas)
Encoders
Sensors with Processing Units
Vibration
Line Sensors for Opaque Parts
Retro-reflective
Line Sensors for Translucent Parts
Diffuse reflection
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